Document ID# 877701
1998 Saturn SL2/SC2/SW2
 

Window Replacement - Rear Door Stationary Coupe

Removal Procedure

    Object Number: 868576  Size: SH
    Click here for detailed picture of above image.

    Notice

    Place protective covers on body to prevent paint damage.

    Notice

    To protect paint from damage, tape quarter panel along/under quarter glass encapsulation using a thick tape.

  1. Open the door and disengage the clips for the rear side door upper trim panel.

  2. Object Number: 868752  Size: SH
    Click here for detailed picture of above image.
  3. Disengage the clips for the rear side door opening frame upper rear blackout filler and remove.

  4. Object Number: 868755  Size: SH
    Click here for detailed picture of above image.
  5. Remove the rear side door lower trim panel. Refer to Trim Panel Replacement - Side Rear Door .
  6. Remove the retaining bolts from the window.

  7. Object Number: 877690  Size: SH
    Click here for detailed picture of above image.
  8. Remove the window from the door by applying outward pressure to the inside of the window. Use a heat gun around the window edges to soften the Butyl-tape if necessary.
Installation Procedure
  1. If using the existing window, remove all of the old Butyl-tape from both the glass and the pinch weld area with a plastic scraper or appropriate tool, being careful not to scratch the ELPO.
  2. Remove the Butyl-tape residue with a general purpose adhesive cleaner.
  3. Clean the glass to be installed with a glass cleaner.
  4. Position the Butyl-ribbon sealer in the channel area of the window starting and stopping the sealer on the bottom channel of the glass. Allow for a 10 mm (25/64 in) overlap of the Butyl-ribbon sealer.
  5. With the glass at room temperature, align the glass with the body opening and the bead of Butyl-ribbon sealer. Press the glass into position.
  6. Use firm hand pressure around the glass perimeter to assure a good seal between the glass and the Butyl-ribbon sealer.
  7. Notice

    Refer to Fastener Notice in Cautions and Notices.

  8. Install the retaining bolts in the order as shown.
  9. Tighten

    Tighten the rear door quarter window retaining bolts (Coupe) to 2 N·m (18 lb in).

  10. Close the doors and water-test the window to ensure no waterleaks are present.

  11. Object Number: 868755  Size: SH
    Click here for detailed picture of above image.
  12. Install the rear side door lower trim panel. Refer to Trim Panel Replacement - Side Rear Door .

  13. Object Number: 868752  Size: SH
    Click here for detailed picture of above image.
  14. Install the rear side door opening frame upper rear blackout filler. Engage the clips by pushing the molding at the clip locations.

  15. Object Number: 868576  Size: SH
    Click here for detailed picture of above image.
  16. Install the rear side door upper trim panel. Engage the clips by pushing the molding at the clip locations.
  17. Close the door.

  Document ID# 877701
1998 Saturn SL2/SC2/SW2