Document ID# 888581
1998 Saturn SL2/SC2/SW2
 

Heater Return Hose

Removal Procedure

    Object Number: 872950  Size: SH
    Click here for detailed picture of above image.
  1. Drain the cooling system. Refer to Engine Coolant Check and Replacement .
  2. Remove the windshield washer bottle.

  3. Object Number: 872955  Size: SH
    Click here for detailed picture of above image.
  4. Remove the clamp and thermostat hose from the end of the heater return pipe.
  5. Caution

    Ensure that the vehicle is properly supported and squarely positioned. To help avoid personal injury when a vehicle is on a hoist, provide additional support for the vehicle on the opposite end from which the components are being removed.

  6. Raise the vehicle.

  7. Object Number: 872964  Size: SH
    Click here for detailed picture of above image.

    Caution

    Protect skin and eyes from coolant that may be left in the pipe and hose. Wear safety goggles.

  8. Remove the clamp and heater hose from the cylinder block near the thermostat housing.
Installation Procedure

    Object Number: 872964  Size: SH
    Click here for detailed picture of above image.
  1. Install the heater hose and clamp to the cylinder block near the thermostat housing. Position the clamp at 6 o'clock.
  2. Lower the vehicle.

  3. Object Number: 872955  Size: SH
    Click here for detailed picture of above image.
  4. Install the hose and clamp to the heater return pipe. Position the clamp at 1 o'clock.
  5. Notice

    Refer to Fastener Notice in Cautions and Notices.


    Object Number: 872972  Size: SH
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  6. Install the windshield washer bottle.
  7. Tighten

    Tightenthe washer bottle attachment bolts to 4 N·m (35 lb in).

  8. Fill the cooling system and leak check. Refer to Engine Coolant Check and Replacement .
  9. Install and tighten the coolant surge tank cap.

  Document ID# 888581
1998 Saturn SL2/SC2/SW2