1998-2000 Saturn S-Series Vehicles
2001 Saturn SC2 Coupe
with 1.9L Dual Overhead Cam (DOHC) Four-Cylinder Engine (VIN 7 - RPO LL0)
Fixed Operations Manager and Technician
Model Year | Model | VIN Breakpoint |
---|---|---|
1998-2000 | S-Series (All) | Built After and Including VIN WZ217016 |
2001 | SC2 Coupe Only | Built Prior To and Including VIN 1Z118280 |
The original service resonator with intermediate pipe assembly is no longer available for the models listed above. This bulletin contains new service procedures to replace:
Refer to bulletin 00-T-78 to replace the
resonator only.Important
To avoid any vehicle damage, serious personal
injury or death when major components are removed from the vehicle and the vehicle
is supported by a hoist, support the vehicle with jack stands at the opposite end
from which the components are being removed.Caution
Perform the following steps before beginning any vehicle lifting or
jacking procedure: Failure to perform the previous steps could result in damage to the lifting
equipment or the jacking equipment, the vehicle, and/or the vehicle's contents.Notice
Always use a chain cutter to cut the stainless
steel exhaust system pipes. Use of other tools may result in damage to pipes.Notice
The replacement intermediate pipe should
be used as a guide to precisely locate the cut location on the pipe section. Hold
the replacement pipe to the existing section and mark the cut location BEFORE cutting
or removing the old pipe.Important
If muffler is being replaced along with intermediate
pipe, the intermediate pipe must be shortened at the outlet end so the muffler inlet
can fit over it. Cut the intermediate pipe right behind the up-sized outlet end.Important
Tighten muffler mounting strap fasteners to 22 N·m (16 ft-lbs).
Tighten exhaust pipe clamp nuts to 41 N·m (30 ft-lbs).
The DOHC service intermediate pipe will not
fit with the service resonator. If both pieces need replacement, use a SOHC intermediate
pipe, P/N 21013145, and cut off the front section so it will fit into the resonator
outlet.Important
Always use a chain cutter to cut the stainless
steel exhaust system pipes. Use of other tools may result in damage to pipes.Notice
To avoid any vehicle damage, serious personal
injury or death when major components are removed from the vehicle and the vehicle
is supported by a hoist, support the vehicle with jack stands at the opposite end
from which the components are being removed.Caution
Perform the following steps before beginning any vehicle lifting or
jacking procedure: Failure to perform the previous steps could result in damage to the lifting
equipment or the jacking equipment, the vehicle, and/or the vehicle's contents.Notice
The replacement intermediate pipe should
be used as a guide to precisely locate the cut location on the pipe section. Hold
the replacement pipe to the existing section and mark the cut location BEFORE cutting
or removing the old pipe.Important
If muffler is being replaced along with intermediate
pipe, the intermediate pipe must be shortened at the outlet end so the muffler inlet
can fit over it. Cut the intermediate pipe right behind the up-sized outlet end.Important
Tighten converter flange nuts to 25 N·m (19 ft-lbs).
Tighten muffler mounting strap fasteners to 22 N·m (16 ft-lbs).
Tighten exhaust pipe clamp nuts to 41 N·m (30 ft-lbs).
Part Number | Description |
---|---|
21013457 | Resonator |
21012835 | Gasket - Catalytic Converter |
25517280 | Clamp - Exhaust Muffler (2 required) |
21013458 | DOHC Intermediate Pipe (use when replacing intermediate pipe only) |
21013145 | SOHC Intermediate Pipe (use when replacing both intermediate pipe and resonator) |
To receive credit for this repair during the warranty coverage period, submit a claim through the Saturn Dealer System for L2420 (Intermediate Pipe - Replace).
GM bulletins are intended for use by professional technicians,
NOT a "do-it-yourselfer". They are written to inform these
technicians of conditions that may occur on some vehicles, or to
provide information that could assist in the proper service of a
vehicle. Properly trained technicians have the equipment,
tools, safety instructions, and know-how to do a job properly and
safely. If a condition is described, DO NOT assume that the
bulletin applies to your vehicle, or that your vehicle will have
that condition. See your GM dealer for information on whether
your vehicle may benefit from the information. |
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