Document ID# 881948
1998 Saturn SL2/SC2/SW2
 

Quarter Panel Replacement - Bolt On Sedan

richpin06a Quarter Panel Removal

Removal Procedure

    Object Number: 867303  Size: SH
    Click here for detailed picture of above image.
  1. Remove the rear fascia. Refer to Fascia Replacement - Rear Bumper in Bumpers.

  2. Object Number: 864683  Size: SH
    Click here for detailed picture of above image.
  3. Remove the rear wheelhouse panel outer plastic fasteners. Refer to Wheelhouse Liner Panel Replacement - Rear .

  4. Object Number: 864530  Size: SH
    Click here for detailed picture of above image.
  5. Remove the tail lamp. Refer to Tail Lamp Replacement in Lighting Systems.

  6. Object Number: 865443  Size: SH
    Click here for detailed picture of above image.
  7. Remove the rear and middle 2 plastic fasteners on the rocker panel cover to the lower rear end of the cover.

  8. Object Number: 864543  Size: SH
    Click here for detailed picture of above image.
  9. If removing the left quarter panel, open the fuel door and remove the latch retainer nut and tether from fuel the filler cap.
  10. Remove the rear quarter attaching bolts above and underneath the tail lamp.
  11. Remove the remaining attaching bolts from the quarter panel.
  12. With all of the bolts removed, pull the rear bottom of the quarter panel outward, then remove the quarter panel by sliding backward.
Installation Procedure

    Object Number: 864753  Size: SH
    Click here for detailed picture of above image.
  1. If replacing the quarter panel, transfer the fascia mounting studs and the fuel door.
  2. Notice

    Refer to Fastener Notice in Cautions and Notices.


    Object Number: 864574  Size: SH
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  3. If installing the left quarter panel, install the latch and the latch retainer nut.
  4. Tighten

    Tighten the fuel door latch retaining nut to 2 N·m (18 lb in).

  5. Position the quarter panel to the body. Position the rear, then the top, then the front.
  6. Install the bolts loosely.
  7. Align the quarter panel with the rear door and the compartment lid as necessary.
  8. Tighten the 6 quarter panel fasteners in sequence as shown in the illustration.
  9. Tighten

    Tighten the quarter panel fasteners (Sedan) to 9 N·m (80 lb in).


    Object Number: 865443  Size: SH
    Click here for detailed picture of above image.
  10. Install the plastic retainers on the rear of the rocker panel cover.

  11. Object Number: 864683  Size: SH
    Click here for detailed picture of above image.
  12. Install the inner wheelhouse panel outer plastic fasteners. Refer to Wheelhouse Liner Panel Replacement - Rear .

  13. Object Number: 867303  Size: SH
    Click here for detailed picture of above image.
  14. Install the rear fascia. Refer to Fascia Replacement - Rear Bumper in Bumpers.

  Document ID# 881948
1998 Saturn SL2/SC2/SW2