2004 and Prior Model Year Saturn Vehicles
In order to access this bulletin electronically, go to the SI Home Page (http://service.gm.com) and select the "Latest News" icon. The documents are arranged by sub-section and then by date (newest to oldest). Scroll down to "General Information" then click on the latest "Field Product Reminder" bulletin.
Model Year(s) | Vehicle Line(s) / Condition | Do This | Don't Do This | Reference Information/Bulletin |
|---|---|---|---|---|
New Issues | ||||
2002-2004 | VUE with AWD - Drone Noise Between 50-75 mph | Install New rear drive module rear mount bushing assembly (P/N 22715607). | Don[rsquo ]t replace prop-shaft. | 04-04-20-001 |
2003-2004 | ION - Vibration and/or Grind/Growl Noise from Front End of Vehicle During Left Hand Turns | Adjust the rear trans mount. | Don[rsquo ]t replace the rear trans mount. | 04-07-30-009 |
2003-2004 | ION - No Crank No Start with B3033 and/or B2960 Stored in BCM History | Replace ignition switch, which includes Passlock® sensor. | Don[rsquo ]t replace ignition housing. | See appropriate model year Service Manual for B3033 diagnostics. |
2000-2004 | L-Series and VUE with 3.0 L V6 L81 Engines - P0135 and P0155 | Perform oxygen sensor conditioning drive cycle. | Don[rsquo ]t replace oxygen sensor. | 04-06-04-008 |
2004 | VUE with 3.5 L L66 Engines - C0036 | Inspect for chaffed wire on transaxle end cover. | Don[rsquo ]t replace EBTCM. | See appropriate model year Service Manual for C0036 diagnostics |
2002-2004 | L-Series with Automatic Climate Control (RPO C68) - Automatic Climate Control Overcompensation | Verify Automatic Climate Control functions and review customer information. | Replace HVAC control head. | 04-01-39-001 |
2003-2004 | ION Sedans- Turn Signal Indicator Flashing Faster Than Normal and Corresponding Front Turn Signal Bulb Inoperative | Verify that bulb(s) remain inoperative by cycling key and install harness kit. | Don't simply replace the bulb or install capacitor (outlined bulletin 03-08-42-009). | 04-08-42-002 |
2002-2004 | VUE and ION Vehicles with VT25 Transaxles- New Procedure for Torque Converter, Differential Housing, and Case Cover Assembly | Apply 3 mm bead P/N 22722716 to surface. | Don[rsquo ]t apply bead larger than 3 mm. | 04-07-30-011 |
2000-2004 | L-Series- Intermittent Dimming (Flickering) of Headlamps and/or Instrument Panel Lighting | Show customer bulletin 04-08-02-001. | Don[rsquo ]t replace generator. | 04-08-42-001 |
2002-2004 | VUE and ION Vehicles with VT25 Transaxles- No Wheel Movement in Snow or Slippery Surfaces | Install new TCM calibration. | Don[rsquo ]t replace transaxle components. | 04-07-30-007 |
2003-2004 | ION and VUE - With P0442 or P0440 | Utilize service manual procedure and induce smoke at filler neck utilizing special tool J41415-40. | Don[rsquo ]t induce smoke at EVAP test port. | See appropriate model year service manual for P0440 or P0442 diagnostics. |
2004 | VUE with Redline Package | Review 2004 VUE Owner[rsquo ]s Manual for towing statements. | Don[rsquo ]t add towing package to VUE vehicles equipped with the Redline option. | 2004 VUE Owner[rsquo ]s Manual |
2004 | VUE AWD with 3.5 L L66-RDM Clutch Drum Part Information | For 3.5 L AWD L66, use RDM clutch drum P/N 22730517. | Don[rsquo ]t use P/N 22714938, which should not be used for the 3.5 L AWD L66. | See parts catalog. |
2004 | VUE - Noise from Front End During Suspension Movement or Turning | Use chassis ears to pinpoint the source of the noise. | Don[rsquo ]t replace any components until the source of the noise can be pin pointed. | 03-03-08-001A and 04-03-08-002 |
2004 | VUE, ION and L300 - Noise From the Base of Antenna | Properly torque antenna to 10 N·m at PDI. | Do not hand tighten antenna at PDI. | See appropriate model year service manual. |
2004 | VUE, ION and L300 - Windshield Washer Freezes | Use only approved Optikleen® - Saturn P/N 01051515 mixed to a 1:1 ratio that provides protection to -25°F. | Do not mix at less than 1:1 ratio or use any product other than Optikleen® at PDI. | PDI form |
Category Type | Subject | Model(s) | Model Year(s) | Bulletin Number |
|---|---|---|---|---|
Transaxle | Service Information Regarding Service Application for Automatic Transaxle Shift Solenoids | S-Series w/ RPO MP6/MP7 | 1991-2002 | 00-07-30-024A |
Transaxle | Speedometer Fluctuation (Replace Input/Output Speed Sensor Assembly) | VUE ION w/ RPO M75/M16 | 2002-2004 2003-2004 | 04-07-30-001 |
HVAC | Whistle Noise at Highway Speeds with HVAC in "Recirc" Mode (Repair Sealer Skip in the HVAC Plenum Area) | S-Series | 2002 | 04-01-38-001 |
Engine | Oil Leaks from Engine After Sub-Freezing Temperatures (Remove Ice/Water from Positive Crankcase Ventilation [PCV] Hose and Re-Route Hose) | VUE w/ 3.0L | 2002-2003 | 04-06-01-001 |
Body & Accessories | Turn Signal Indicator Flashing Faster than Normal and Corresponding Front Turn Signal Bulb Inoperative (Install Harness Kit) | ION Sedans | 2003-2004 | 04-08-42-002 |
Transaxle | Engine Flare During 2-3 Shift, Most Noticeable During Light to Moderate Acceleration (Reprogram TCM) | ION w/ RPO M43 and VIN Break | 2003-2004 | 03-07-30-052A |
Body & Accessories | Hood Latch Release Cable Frozen/Seized (Replace & Re-Route Cable) | ION Sedans & Coupes | 2003 | 04-08-63-002 |
Body & Accessories | Service Manual Update Regarding the Cruise Control Inoperative/Malfunctioning Diagnostic Table | ION w/ 2.2L | 2003-2004 | 04-08-68-001 |
Body & Accessories | Service Information Regarding Radio Upgrade/Downgrade Procedures | VUE & ION | 2004 | 04-08-44-003 |
Body & Accessories | Front Seat Armrest Angled Down when Seat is in the Upright Position (Determine Armrest Angle) | VUE w/ VIN Break | 2003-2004 | 04-08-50-004 |
Transaxle | Service Manual Update - Add Sealant to Two Upper Transmission-to-Engine Bolts | VUE w/ 3.5L | 2004 | 04-07-30-004 |
Transaxle | No Wheel Movement in Snow or Slippery Surfaces (Reprogram TCM) | VUE & ION w/ RPO M75/M16 | 2003-2003 | 04-07-30-007 |
Transaxle | Hiss/Chirp Noise in Park or Neutral (Install New Transmission Control Module (TCM) Calibration) | VUE & ION w/ RPO M75/M16 | 2003-2004 | 04-07-30-005 |
Suspension | Pop/Rattle Noise from Front of Vehicle During Suspension Movement (Clean Components, Apply Retaining Compound, and Install New Nuts) | VUE w/ 3.5L w/ VIN Break | 2004 | 04-03-08-002 |
Suspension | Squeak Noise from Front of Vehicle (Replace Stabilizer Bar End Links) | VUE w/ VIN Break | 2002-2004 | 03-03-08-001A |
HVAC | Auto Climate Control Overcompensation (Verify Automatic Climate Control Functions and Review Customer Information) | L-Series w/ RPO C68 | 2002-2004 | 04-01-39-001 |
Driveline Axle | Drone Noise Between 50-70 mph (80-120 km/h) (Install New Rear Drive Module Rear Mount Bushing Assembly) | VUE w/ RPO GQ1 | 2002-2004 | 04-04-20-001 |
Engine | Service Manual Update - Add Sealant to the Right Engine Mount Bracket Lower Bolt | VUE w/ 3.5L | 2004 | 04-06-01-002 |
Engine | Service Engine Soon (SES) Lamp Illuminated with DTC PO135 "H02S Heater Circuit Performance Bank 1 Sensor" and/or DTC PO155 "H02S Heater Performance Bank 2 Sensor 1" (Perform Oxygen Sensor Conditioning Drive Cycle) | L-Series & VUE w/ 3.0L V6 RPO L81 | 2000-2004 2002-2003 | 04-06-04-008 |
Body & Accessories | Low Volume Ticking Noise, Radio Volume Resolution, Clock Not Keeping Correct Time, or CD Will Not Load/Eject (Replace Radio/Six-Disc In-Dash CD Changer Assembly) | L-Series w/VIN Break VUE ION w/ RPO UB2, UR9) | 2002-2004 2002-2003 2003 | 03-08-44-019A |
General Information | Service Manual Update - Revised GM Oil Life System Resetting Procedure | VUE | 2004 | 04-00-09-001 |
General Information | Service Manual Update - Revised Oil Viscosity Information | VUE w/ RPO L66 | 2004 | 04-00-90-002 |
Brakes | ABS Telltale On, DTC C0036 Stored In Electronic Brake Control Module (EBCM) (Repair Chafed Wire to Left Front Wheel Speed Sensor) | VUE w/ RPO L66 | 2004 | 04-05-25-003 |
Engine/Propulsion System | (MIL) Service Engine Soon Telltale Illuminated, DTC P0606 May Be Stored (Reprogram ECM) | ION w/ VIN F - RPO L61) | 2003-2004 | 04-06-04-010 |
Body and Accessories | Service Manual Update - BCM Connector C3 and C4 Illustration | ION | 2003-2004 | 04-08-45-002 |
Body and Accessories | Service Support and Technical Assistance for OnStar® and/or XM® Radio | L-Series and VUE ION | 2002-2004 2003-2004 | 04-08-46-001 |
Body and Accessories | Front Seat Armrest Angled Down When Seat Is In Upright Position (Determine Armrest Angle) | VUE w/ VIN Break | 2003-2004 | 04-08-50-004 |
Engine/Propulsion System | Service Information Regarding Engine Support During Removal of Right Front Engine Mount Assembly | L-Series VUE w/ VINs R, B -- RPO L81 | 2000-2004 2002-2003 | 04-06-01-004 |
Engine/Propulsion System | Service Engine Soon (SES) Lamp Illuminated with DTC P0135 "HO2S Heater Circuit Performance Bank 2 Sensor 1" and/or DTC P0155 "HO2S Heater Performance Bank 2 Sensor 1" (Perform Oxygen Sensor Conditioning Drive Cycle) | L-Series VUE w/ VIN R -- RPO L81 | 2000-2004 2002-2003 | 04-06-04-008 |
Transmission/Transaxle | Vibration and/or Grind/Growl Noise from Front End of Vehicle During Left Hand Turns (Adjust Rear Transaxle Mount) | ION | 2004 | 04-07-30-009 |
Transmission/Transaxle | Anaerobic Sealant Application Requirements for VT25E Transaxle | VUE ION w/ RPOs M75, M16 | 2002-2004 2003-2004 | 04-07-30-011 |
Body and Accessories | Hood Latch Release Cable Frozen/Seized (Replace & Re-Route Cable) | ION Sedans and Coupes | 2003 | 04-08-63-002 |
Body and Accessories | Service Manual Update - Hood Opening Procedure for Inoperative Hood Latch | VUE ION | 2002-2004 2003-2004 | 04-08-63-003 |
Body and Accessories | Wind and/or Whistle Noise Coming From the Outside Rearview Mirror (Replace Outside Rearview Mirror Assembly) | VUE w/ VIN Break | 2002-2003 | 04-08-64-006 |
Body and Accessories | Service Manual Update Regarding the Cruise Control Inoperative/Malfunctioning Diagnostic Table | ION w/ VIN F -- RPO L61 | 2003-2004 | 04-08-68-001 |
Model Year(s) | Component on Restriction | Reference Info/Bulletin/Phone Number |
|---|---|---|
2004 | Saturn VUE MJ7/MJ8 Automatic Transmission Assemblies | 03-07-30-040 Saturn Technical Assistance Center 1-800-828-2112, prompt 1 (Canada English 800 263 7740, Canada French 800 263 7960) |
2004 | Saturn VUE AWD Transfer Case Assembly(RPO MJ8) | 03-07-30-039 Saturn Technical Assistance Center 1-800-828-2112, prompt 1 (Canada English 800 263 7740, Canada French 800 263 7960) |
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GM bulletins are intended for use by professional technicians,
NOT a "do-it-yourselfer". They are written to inform these
technicians of conditions that may occur on some vehicles, or to
provide information that could assist in the proper service of a
vehicle. Properly trained technicians have the equipment,
tools, safety instructions, and know-how to do a job properly and
safely. If a condition is described, DO NOT assume that the
bulletin applies to your vehicle, or that your vehicle will have
that condition. See your GM dealer for information on whether
your vehicle may benefit from the information. |
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