Document ID# 895063
1998 Saturn SL2/SC2/SW2
 

Rear Axle Lower Control Arm Replacement

Removal Procedure

    Caution

    Refer to Vehicle Lifting Caution in Cautions and Notices.


    Object Number: 891528  Size: SH
    Click here for detailed picture of above image.
  1. Raise the vehicle on the hoist.
  2. Remove the rear wheel and tire assembly.
  3. Remove the rear brake hose and bracket from the control arm.

  4. Object Number: 891530  Size: SH
    Click here for detailed picture of above image.
  5. If equipped with rear disc brakes, remove the caliper mounting bolts.
  6. Remove the caliper. using mechanics wire, attach the caliper to the strut assembly.

  7. Object Number: 891501  Size: SH
    Click here for detailed picture of above image.
  8. Remove the brake drum/rotor attachment screw.
  9. Remove the brake drum/rotor.

  10. Object Number: 891504  Size: SH
    Click here for detailed picture of above image.
  11. If equipped, disconnect the ABS sensor harness.

  12. Object Number: 891507  Size: SH
    Click here for detailed picture of above image.
  13. Remove the wheel hub-to-control arm nuts.
  14. Remove the hub from the vehicle.

  15. Object Number: 891533  Size: SH
    Click here for detailed picture of above image.
  16. Disconnect the parking brake cable and remove the park brake cable support.
  17. Important

    Vehicles with drum brakes, do not remove the wheel cylinder. Be sure to flex the brake line at the rubber hose only.

  18. Separate the backing plate from the control arm. Using mechanics wire, support the backing plate from the strut assembly.

  19. Object Number: 891980  Size: SH
    Click here for detailed picture of above image.
  20. Remove the shock absorber-to-control arm bolt and discard the bolt.

  21. Object Number: 891515  Size: SH
    Click here for detailed picture of above image.
  22. Remove the rear stabilizer bar link-to-rear control arm bolt.

  23. Object Number: 891547  Size: SH
    Click here for detailed picture of above image.
  24. Loosen the rear suspension upper and lower control arm-to-rear axle control arm fasteners. Do not remove.

  25. Object Number: 891553  Size: SH
    Click here for detailed picture of above image.
  26. Remove the rear axle control arm-to-body bolts and discard the bolts.
  27. Remove the upper and lower rear suspension control arm bolts and nuts. Discard the bolts and nuts.
  28. Remove the rear axle control arm from the vehicle.
Installation Procedure

    Object Number: 891553  Size: SH
    Click here for detailed picture of above image.

    Important

    A new nut and bolt must be used. Tighten retention of an old nut and bolt may not be sufficient.

    Important

    Do not tighten the fastener at this time.

  1. Raise the control arm into the vehicle and install the new rear axle control arm bolts.

  2. Object Number: 891513  Size: SH
    Click here for detailed picture of above image.

    Important

    New nuts and bolts must be used. Tighten retention of the old nuts and bolts may not be sufficient.

  3. Install the upper and lower rear suspension control arms to the rear axle control arm bracket using the NEW bolts and nuts.
  4. Tighten the rear axle control arm bracket-to-body bolts.
  5. Tighten

    Tighten the rear axle control arm bracket-to-body bolts to 90 N·m (66 lb ft) + 30-45 degrees.

  6. Tighten the upper and lower control arm bolts to the rear axle control arm bracket.
  7. Tighten

    Tighten the rear suspension control arm-to-knuckle to 90 N·m (66 lb ft) + 60-75 degrees.


    Object Number: 891980  Size: SH
    Click here for detailed picture of above image.

    Important

    New bolts must be used as tighten retention of the old bolts may not be sufficient.

  8. Install the shock absorber to the rear axle control arm using a new bolt.
  9. Tighten

    Tighten the rear shock absorber-to-knuckle bolt to 150 N·m (110 lb ft) + 30-45 degrees.


    Object Number: 891515  Size: SH
    Click here for detailed picture of above image.
  10. Install the stabilizer bar link to the control arm.
  11. Tighten

    Tighten the rear stabilizer bar-to-knuckle to 55 N·m (41 lb ft).


    Object Number: 891507  Size: SH
    Click here for detailed picture of above image.
  12. Install the backing plat and the rear hub assembly to the control arm.
  13. Tighten

    Tighten the rear hub-to-knuckle to 50 N·m (37 lb ft) + 30-45 degrees.


    Object Number: 891501  Size: SH
    Click here for detailed picture of above image.
  14. Install the rear drum/rotors assembly.
  15. Install the rear drum/rotor attachment screw.
  16. Tighten

    Tighten the rear brake drum-to-hub screw to 4 N·m (35 lb in).


    Object Number: 891530  Size: SH
    Click here for detailed picture of above image.
  17. If equipped with rear disc brakes, install the rear brake calipers-to-rear axle control arm bolts.
  18. Tighten

    Tighten the rear caliper mounting bolts to 80 N·m (59 lb ft).


    Object Number: 891533  Size: SH
    Click here for detailed picture of above image.
  19. Connect the park brake cable.
  20. Install the park brake cable support bracket.
  21. Tighten

    Tighten the park brake cable-to-rear knuckle to 8 N·m (71 lb in).


    Object Number: 891528  Size: SH
    Click here for detailed picture of above image.
  22. Install the brake line bracket to the control arm.
  23. Tighten

    Tighten the rear brake line bracket-to-knuckle to 8 N·m (71 lb in).

    Notice

    Refer to Wheel Installation Caution in Cautions and Notices.

  24. Install the wheel and tire assemblies onto the hub.
  25. Install the wheel bolts and tighten in a star pattern.
    1. Hand tighten all 5 wheel bolts.
    2. Use a torque wrench to tighten the wheel bolts using a star pattern.
    3. Tighten

      Tighten the wheel bolts first pass to 63 N·m (46 lb ft).

    4. Use a torque wrench to final tighten the wheel bolts using a star pattern.
    5. Tighten

      Tighten the wheel bolts final pass to 125 N·m (92 lb ft).

  26. Perform the vehicle wheel alignment. Refer to Wheel Alignment Specifications in Wheel Alignment.

  Document ID# 895063
1998 Saturn SL2/SC2/SW2