1997 - 1999
Some customers may comment that the vehicle runs out of fuel with no LOW FUEL lamp On or LOW FUEL lamp does not illuminate when vehicle is nearly out of fuel.
Improper fuel level sender float height.
Adjust float height to proper level using the following procedure.
For 1997 vehicles, if the vehicle runs out of fuel with 1/8 to 1/4 tank of gas
indicated on fuel gauge or if initial inspection of fuel tank shows that tank is collapsed
in the center of tank, refer to bulletin 96-t-44 before performing the
procedure in this bulletin.Important
FUEL TANK SENSOR RESISTANCE (TANK SENDER) | |||
SNDR PAD | GAUGE READING | APPROXIMATELY OHMS | APPROXIMATE FUEL |
# | |||
40 | < | 18 | 12.2 Gallons (46.2 Liters) |
30 | 3/4 | 68 | 8.8 Gallons (33.3 Liters) |
15 | 1/2 | 113 | 6.2 Gallons (23.5 Liters) |
8 | 1/4 | 163 | 3.1 Gallons (11.7 Liters) |
7 | 174 | ||
6 | 1/8 | 195 | 1.6 Gallons (6.056 Liters) |
5 | 210 | ||
4 | 232 | ||
3 | 315 | ||
2 | 440 | ||
1 | 677 | 1.0 Gallons (3.785 Liters) |
The powertrain control module (PCM) monitors the resistance of the fuel level sender (tank sender) as a function of the feedback voltage, and calculates the amount of fuel in the tank. The PCM provides a pulse width modulated (PWM) ground to control the fuel gauge as well as serve as a ground source for the LOW FUEL telltale lamp though Quad Driver "A."
The PCM will turn On the LOW FUEL telltale lamp when the calculated fuel level in the tank reaches approximately 1.5 gallons (5.7 L). The level is calculated by taking a buffered average of the sender resistance. The resistance value used to trigger the LOW FUEL telltale lamp is 519 ohms or more. The sender resistance must vary between 677 and 440 (pad #1 and #2) or be stationary at 677 ohms (pad #1) to trigger the LOW FUEL telltale lamp. The buffer is used to prevent the LOW FUEL telltale lamp from turning On and Off when the level is fluctuating between 677 and 440 ohms (pad #1 and #2).
The time required for the buffer average to drop below 519 ohms will based on driving habits and fuel level. The buffer will rest when the PCM is powered down for more that 10 seconds.
If the LOW FUEL telltale lamp is inoperative when the vehicle is out of fuel, the resistance is not reaching the threshold of 519 ohms.
To correct the condition it will be necessary to bend the float up, which will increase the float level as measured on the bench. This will cause the sender to indicate a higher resistance value for the same level of fuel. If the float level is increased too far, the LOW FUEL telltale will come On with too great a reserve and the fuel gauge will read too low for the actual amount of fuel in the tank.
If float arm requires repositioning to meet clearance specification, ensure
that any bending is performed at 90 degree bend near fuel level sender. The short
section of float arm going into fuel sender must be supported to avoid bending the
fuel level sender.Notice
To receive credit for this repair during the warranty coverage period, submit a claim through the Saturn Dealer System as follows:
Case Type | Description | Labor Operation Code | Time |
---|---|---|---|
VW | Adjust Fuel Level Sender Float | Z4023 | 1.7 hrs |
GM bulletins are intended for use by professional technicians,
NOT a "do-it-yourselfer". They are written to inform these
technicians of conditions that may occur on some vehicles, or to
provide information that could assist in the proper service of a
vehicle. Properly trained technicians have the equipment,
tools, safety instructions, and know-how to do a job properly and
safely. If a condition is described, DO NOT assume that the
bulletin applies to your vehicle, or that your vehicle will have
that condition. See your GM dealer for information on whether
your vehicle may benefit from the information. |
WE SUPPORT VOLUNTARY TECHNICIAN CERTIFICATION |
© Copyright General Motors Corporation. All Rights Reserved.