Document ID# 873846
1998 Saturn SL2/SC2/SW2
 

Horn Replacement Coupe

Removal Procedure

    Object Number: 866509  Size: MH
    Click here for detailed picture of above image.
  1. Remove the left headlamp assembly.
  2. Remove the 2 headlamp attachment bolts.
  3. Disconnect the headlamp bulbs and the turning signal sockets from the headlamp housing.
  4. Lift the headlamp housing to remove.
  5. Disconnect the horn connector.
  6. Remove the horn bolt.

  7. Object Number: 863271  Size: SH
    Click here for detailed picture of above image.
  8. Remove the horn assembly.
Installation Procedure
  1. Install the horn assembly, lining up the horn bracket to rail.
  2. Notice

    Refer to Fastener Notice in Cautions and Notices.

  3. Install the horn bolt.
  4. Tighten

    Tighten the horn bracket-to frame rail bolt to 10 N·m (89 lb in).

  5. Connect the horn connector.
  6. Align the headlamp attachment bolts over the J-clips and push the lamp down until it is seated.
  7. Install the headlamp bulb sockets and the turn signal socket into the headlamp housing. Rotate the sockets to lock in place.
  8. Install the attaching bolts.
  9. Tighten

    Tighten the headlamp attachment bolts to 6 N·m (53 lb in).

    Caution

    Halogen bulbs contain a gas under pressure. Handling a bulb improperly could cause it to shatter into flying glass fragments. To help avoid personal injury:

    • Turn off the headlamp switch and allow the bulb to cool before changing bulbs. Leave the headlamp switch off until the bulb change is complete.
    • Always wear eye protection when changing a halogen bulb.
    • Handle the bulb only by its base. Avoid touching the glass.
    • Do not drop or scratch the bulb. Keep moisture away.
    • Place the used bulb in the new bulb's carton and dispose of it properly. Keep halogen bulbs out of the reach of children.

  10. Check the headlamp aim. Adjust if required. Refer to Headlamp Aiming procedure in Lighting Systems.

  Document ID# 873846
1998 Saturn SL2/SC2/SW2