Saturn P/N 21485277 Loctite 242® , or equivalent to threads. Torque bolt.
Caution
The tensioner assembly's internal parts are not serviceable. To avoid injury,
do not disassemble the tensioner.
The right-hand upper engine mount and lower splash shield clips
require removal for tensioner and idler pulley fastener access. A 1 in. x 1 in. x 2 in.
long block of wood can be placed between the torque strut and frame to support engine
during mount removal.
Important
Installation of the wood block prior to removing the upper engine torque axis
mount allows the mount to be easily installed without lifting or jacking the powertrain.
Remove the 3 engine, upper engine torque axis mount-to-front cover nuts and
the 2 engine mount-to-midrail bracket nuts, allowing the powertrain to rest on the
block of wood.
Remove the accessory drive belt.
Important
Depending on the position of the engine to right-hand midrails, the tensioner
can possibly be removed without power steering pump removal.
Remove the power steering pump assembly with bracket.
Refer to power steering pump assembly removal.
Important
Access and removal of the tensioner can also be completed by removing the
right-hand tire and splash shield.
Remove the upper and lower tensioner attachment fasteners.
Important
The engine may have to be moved slightly toward the left-hand fender for tensioner
removal. A pry bar can be placed between the steel engine motor mount and frame rail
to move the engine. Do not pry against aluminum engine components or accessories.
Install the tensioner and attachment the fasteners.
Tighten
Tighten the belt tensioner-to-block 30 N·m (22 lbs ft).
Important
The accessory drive belt tensioner can be installed at 2 different positions.
Correct installation of the accessory drive belt tensioner positions the pulley at
approximately the 3 o'clock position.
Install the power steering pump assembly.
Refer to power steering pump assembly replacement.
Install the accessory drive belt.
Notice
To prevent engine front cover and mount damage, the three engine mount to engine
front cover nuts must be tightened down uniformly.
Important
Ensure that the belt is properly aligned on the pulleys.
Install the engine mount-to-midrail bracket nuts first.
Next, install the 3 engine mount-to-front cover nuts.
Remove the block of wood from under the torque strut after the engine
mount assembly is installed.
