Transaxle Case Assemble

1. Install the input and output bearing snap rings in the case.
2. Expand the snap rings with snap ring pliers and slide input and output bearings into bearing bores. Snap ring grooves on bearings should be UP on output shaft and DOWN on input shaft.




3. If a new case is being installed or if the filter bypass valve was removed for any reason, install a new valve into case using a socket with the same outer diameter as the bypass valve.

Notice

Refer to Fastener Notice in Cautions and Notices.





4. Install the filter tube if removed or if a new case is being installed.
Tighten

Tighten the transaxle filter tube to 31 N·m (23 lb ft).





5. Install the manual shift shaft oil seal using a bolt, nut and washer that will not damage the bore.




6. Install the reverse idler gear spacer O-ring onto one end of the reverse idler shaft.
7. Lube and install the reverse idler gear bearing.
8. Install the reverse idler gear spacer O-ring on opposite end of shaft.

Important

Chamfer side of gear goes toward rear of case.

9. Install the reverse idler gear into the case.

Important

Apply petroleum jelly on the case and O-rings and install the shaft using a twisting motion.

10. Lube the reverse idler gear spacers O-rings and install shaft through gear into case. Use a twisting motion and make sure the O-ring stays in position. The end of the shaft with the flat should be up.

Important

A bolt may be used to pull the pins into position.

Important

Clean and lubricate fasteners with Saturn Transaxle Fluid. Wipe off excess fluid and install.

11. Install the case-to-end cover dowel pins, if necessary.
Tighten

Tighten the case-to-end cover dowel pins to 20 N·m (15 lb ft).