Headliner Replacement Wagon - 1st Design

Removal Procedure

Some 2nd design vehicles may be equipped with an optional head curtain inflator module. Please read the following cautions before removing or installing vehicle components located near these supplementary restraint devices.

Caution

Ensure that curtain inflator module tether is not caught behind upper fill tube bolt. Improper routing can cause personal injury or improper curtain airbag deployment.

Caution

Improper routing of the curtain inflator module tether can cause personal injury or improper curtain airbag deployment

Caution

If fill tube is damaged or kinked in any way the head curtain inflator module must be replace. Failure to replace can cause personal injury or improper curtain airbag deployment.

Caution

Ensure that the curtain inflator module tether is not hanging below the edge of headliner. Improper routing can cause personal injury or improper curtain airbag deployment.

Notice

If a vehicle is equipped with a head curtain inflator module ensure that the inflator module and tether are undamaged. If tether or curtain airbag are damaged in any way, they must be replaced.

Notice

Use care when working around the head curtain inflator module. Sharp tools may puncture the curtain airbag. If the head curtain inflator module is damaged in any way, it must be replaced.





1. Remove the screws from the sunshade supports and remove the retainers. Remove the screws from the sunshades and remove the sunshades. Refer to the following:
• Headliner (1)
• Sunshade Support (2)
• Sunshade (3)




2. Remove the right assist strap fastener cover by prying gently between the headliner and the cover on the outboard side. Once the cover unsnaps from the clip, push the cover inward. Remove the fasteners and remove the assist strap.
• Clips (1)
• Headliner (2)
• Assist Straps (3)
• Coathook (4)
3. Remove the right front assist strap plate from behind the headliner.
4. Open the rear assist strap fastener covers to expose the assist strap fasteners. Remove the fasteners and remove the assist straps.




5. Remove the corner upper garnish moldings. Refer to Trim Panel Replacement - Body Rear Corner .




6. Remove the lock pillar upper moldings. Refer to Body Lock Pillar Upper Molding Replacement .




7. Remove the corner upper garnish moldings. Refer to Trim Panel Replacement - Body Rear Corner .




8. Remove the headliner rear upper trim finish molding.




9. Pull the headliner down at the left side D-pillar location and disconnect the front dome lamp/rear dome lamp harness from the body harness.





Notice

When removing a headliner it is possible for the Velcro^® fasteners to tear from the headliner substrate. The Velcro^® to hook and loop bond is much stronger than the Velcro^® to substrate. Once damaged, the Velcro^® cannot be replaced

10. Carefully reach above the headliner at the hook-and-loop retainer attachments to disengage the hook-and-loop retainer attachments.





Notice

When removing the headliner, be careful not to bend the headliner. If the headliner is bent, it will break and leave a wrinkle that cannot be repaired.

11. Remove the headliner through the rear of the vehicle. Refer to the following:
• Rear Assist Strap (1)
• Front Dome Lamp Retainer (2)
• Coathook (3)
• Front Dome Lamp (4)
• Clip (5)
• Rear Dome Lamp Retainer (6)
• Headliner (7)
• Rear Dome Lamp (8)
• Sunshade Supports (9)
• Front Assist Straps (10)
• Sunshades (11)
• Coathook (12)

Installation Procedure

Notice

When installing the headliner, be careful not to bend the headliner. If the headliner is bent, it will break and leave a wrinkle that cannot be repaired.

1. Transfer the dome lamps and the harness from old the headliner to new the headliner. Tape it into place.
2. Route the dome lamp harness to the headliner using the same locations as removed from the old headliner. Connect the harness to the dome lamps.
3. Secure the wire harness to the headliner with hot melt glue or tape to ensure the wire will not rattle in the vehicle.
4. Insert the headliner through the rear of the vehicle.
5. Center the headliner in the vehicle and loosely secure the headliner to the roof by applying light pressure at the hook-and-loop retainer locations.
6. Connect the dome lamp/rear dome lamp wire harness at the left side D-pillar location.




7. Install the left and the right side sunshade supports.
8. Install the left and the right side sunshades. Refer to the following:
• Headliner (1)
• Sunshade Support (2)
• Sunshade (3)




9. Position the assist strap plate behind the headliner at the right front assist strap location. Install the right front assist strap.
• Clips (1)
• Headliner (2)
• Assist Straps (3)
• Coathook (4)
10. Install the remaining assist straps.




11. Install the headliner rear upper trim finish molding.
12. Press firmly at the hook-and-loop retainer locations to permanently secure the headliner at the hook-and-loop retainer locations.




13. Install the windshield garnish moldings. Refer to Windshield Garnish Molding Replacement .




14. Install the lock pillar upper garnish moldings. Refer to Body Lock Pillar Upper Molding Replacement .




15. Install the corner upper moldings. Refer to Trim Panel Replacement - Body Rear Corner .